Golf club design technology's advancement owes largely to
the development of applications in advanced materials. Recent
composite material applications and new alloys are prevalent in
the world of golf clubs.
Composite Materials - Composite
materials for graphite shafts have changed particularly the way
designers develop drivers. Light and strong shafts with consistent
properties are essential to today's driver. Graphite shafts usually
consist of a ceramic material such as carbon or glass fibers embedded
within a matrix. The most widely used type of graphite shaft is
epoxy based composite, and the fibers make up about 60 percent
by volume. Currently, fabricating composite materials is still
a labor-intensive process, and that makes graphite shaft clubs
more expensive than those with steel shafts. Technological advancement
in steel shaft, however, has also been witnessed (see "
shaft").
Titanium Alloys - As you
are well aware, the most significant change in golf equipment
material may be the use of titanium (see "
driver").
Pure titanium (Ti) is rather soft, as is iron, and not strong
enough for golf club applications except for face inserts. Its
specific gravity, weight of material compared to equal volume
of water, is 4.42 and much lighter than iron (7.86) or its alloys
such as the stainless steel. There are basically two types of
titanium alloys used for golf clubs. 6-4 titanium which includes
6% of aluminum (Al), and 4% of vanadium (Va) are used exclusively
for cast clubs, while beta titanium (15% Va, 3% Cr, 3% Al, 3%
Ni) are useful for forging.
Tungsten - With the specific
gravity of 19.5, tungsten (W) is roughly 2.5 times heavier than
steel, and a little more than 4 times heavier than titanium. This
material has been known for its filament applications for a long
time. But for golf clubs, it is primarily used as weight for shifting
the
center of gravity lower and/or deeper,
and/or for the perimeter design. Also, the metal is used for golf
balls either for the core or as powder for the composite layer
underneath the cover.
Mild
Steels and Stainless Steels - While cast iron, which
contains amounts of carbon varying from 2 to 4 percent is relatively
hard, mild steel with low carbon concentration (0.1% - 0.3%) is
soft, and therefore used for forged iron club-heads. Traditionally,
forged irons are plated with chromium (Cr) for the rust protection;
however, for a softer feel nickel (Ni) plating has become popular
recently. Also, stainless steel such as SUS 630 (17% Cr, 4% Ni)
, which is often called 17-4 steel, used first by Ping for the
famous cavity-back cast irons, is widely used for both irons and
woods. SUS 304 (18% Cr, 8% Ni) another stainless steel, which
is softer than SUS 630, is also used for cast irons. Clubs made
of SUS 304 provide much softer feel, and are even bendable. C450
stainless steel is introduced recently by Taylor Made (SuperSteel)
is considered to be stronger that the foregoing stainless steels,
which allows the thinner wall design.
Other Metals - Other
materials used for club-heads include beryllium copper (Cu + 1%-2.5%
Be), which is 6-7% heavier than stainless steel and is often used
for wedges. Also, since aluminum's specific gravity is only 2.8
and very light, aluminum alloys, particularly 7075-6A Aluminum
(Al + Pb 4%-6%, Mg 2%-3%), are used for drivers because of the
lightweight, strength and processability. In addition, due to
its softer feel, nickel has become a popular material for golf
clubs - in the form of nickel plating and alloys.
Maraging
steel, which is used recently as a material for inserts since
it is believed strong and hard, is low-carbon martensitic steel
which contains up to 25% nickel and in which hardening precipitates
are formed by aging. For more detailed information, there is a
perfect website,
Principal
Metals Online, explaining not only specifications of
metals but also Chemical Data and Principal Design Features.
Materials
for Putters - Stainless steel, brass, copper and bronze
were traditionally used for putters. Today other softer materials,
including polymeric materials, are also used for putters. For
example, one of the leading manufactures, Ping, offers 7 different
materials to choose from. They are stainless steel, bronze, beryllium
copper, beryllium nickel, elastomer insert, and aluminum inserts
as well as laminated maple (see below).
Elastomer - It is defined
as any synthetic polymeric substance that exhibits, to some extent,
the properties of rubber, especially its elasticity and flexibility.
Elastomer therefore provides a higher damping coefficient. Recent
models use elastomer either as an insert itself (surface material)
or as a cushioning layer behind the metal insert.
The
number of materials used for putters has multipled. Titleist,
for instance, says that Teryllium alloy used for the new
Scotty
Cameron Teryllium Putter is a unique metal formed of 12 different
alloys (different from tellurium). Likewise, it is next to impossible
to introduce all materials used for putter in this type of space.
In many cases, these new materials are used for softer feel and
greater forgiveness by enlarging the sweet spot and larger inertia
moment, whereby a golf ball stricken off the center of the club
face would gain both distance and direction closer to the intended
target.